Are you thinking about buying a used mezzanine? These elevated structures are a great way to add some extra usable space to any facility. While they are often cheaper than the alternatives, like expansion or relocation, they’re still a significant purchase.
If you’re looking for a great way to cut costs and add value to your facility, why not go for a quality used warehouse mezzanine? Here’s everything you need to know before you make your purchase.
Buying Used: What You Need to Know
When it comes to buying a used mezzanine, you’ll find a few significant factors to consider. Overall size and intended use are very important, but so are:
- The type of mezzanine
- You supplier
If you’re looking for a trusted retailer for used mezzanines, East Coast Storage Equipment is your go-to option. Not only do they provide the best used inventory in the U.S., but they can also help with other aspects of mezzanine purchases, like installation and planning.
Types of Mezzanines
When it comes to buying used mezzanines, you’ll find quite a few choices on the market. In most cases, you’ll need to understand your intended use before making any decisions. You’ll also need to understand:
- What equipment you need to work around
- The location of the structure
- How tall you’d like your mezzanine (taking into account safety requirements)
Once you have an understanding of these factors, you can move on to deciding on which type of used mezzanine is right for you and your facility.
One of the more popular types of industrial mezzanines, free-standing mezzanines are platforms that don’t rely on existing structural components. This means you’ll need to install structural columns for support.
Free-standing mezzanines are an excellent choice for storage situations where space is at a premium. They can not only hold up to a lot of weight and wear, but they offer a versatile platform for all kinds of workplace activities.
As the name suggests, catwalk mezzanines create usable foot traffic lanes. While you can find structures that are just walkways, in most cases, a catwalk mezzanine will work with different types of shelving.
Shelving will extend past the platform. Since the structure has elevated walkways, workers can easily access stored items no matter where they are in the shelving system.
Shelving- and Rack-Supported Mezzanines
If you’re looking to maximize storage space while keeping workspace open, shelving- or rack-supported mezzanine structures might be perfect. Instead of support columns, these mezzanines are supported by either:
- A pallet racking system
- A shelving system
Essentially, these types of mezzanines add a work platform on top of existing racking or shelving. Also known as deck over shelving, these mezzanines can add a lot of usable space to otherwise densely packed storage environments.
Costs of Building a Mezzanine
When it comes to building out a custom mezzanine solution, you’ll find quite a few factors that impact price. Going for a quality yet affordable used option is a great way to cut costs, but you’ll need to know about a few other variables to get a good idea of what the overall price might look like.
Cost Per Square Foot
The most important factor to consider when estimating used mezzanine price is the square footage. If you have a good idea of your required square footage, you can have a pretty solid idea of the overall cost.
Deck Style and Materials
When pricing out a mezzanine, be sure to not leave out deck style choice and other accessories. You can find all kinds of decking materials. These include:
- Corrugated 20-gauge steel (also known as B-Deck)
- Wood (including all its variations like plywood)
- Bar grating
- Steel floor plate (great for heavy-duty applications)
Additionally, extra components may affect the mezzanine price:
- Lighting systems
- Fire suppression systems
- Support systems
Most mezzanines are around eight to nine feet tall. While this is a standard height range, you may require a different height for your mezzanine. The taller you go, the higher the impact on the overall cost.
It’s worth noting that the structural supports will be a considerable factor in this price increase. If you’re considering a shelving- or rack-supported mezzanine, you may be able to mitigate some of these extra height costs.
The platform and supports make up the bulk of mezzanine construction. While this represents the components of a basic mezzanine structure, that’s not all you can have. If you’re dealing with a custom build or adding features to your existing build, you might add:
- Gate systems
As you might guess, all of these additional features will cost you.
Mezzanine Decking Options
When it comes to mezzanine decking material, you have quite a few options. Keep in mind your intended use before making any decisions. Some options are more budget-friendly than others but are often not as durable.
Popular options include:
- Basic (B-Deck)
- Bar grating
By far the most common material, basic 20-gauge corrugated steel (also known as B-Deck) can offer quite a lot in terms of versatility and durability. Manufacturers often pair this type of decking with a secondary material for additional strength.
Wood decking comes in many different types. While plywood is often the most popular material, you can find composites that marry resins with wood fibers for increased durability and load capacity. Wood is also easy to coat with paint or urethane.
Another familiar decking option, bar grating allows for light and air to pass through the platform. While this can have benefits for certain materials, for small parts storage, the holes in the decking may present more challenges than benefits. Additionally, when using grating, certain fire suppression requirements may not be required.
If durability is a primary concern, concrete flooring holds up extremely well to all kinds of environmental stressors. Especially in situations where surfaces require heavy washdowns regularly. Concrete is also a great choice to:
- Dampen sound
- Meet strict fire safety standards
- Hold up to constant chemical use
The downside? Concrete is the most permanent of all the options. You need to consider the lifespan of your mezzanine before making any decisions on this decking material.
Steel is strong and durable. Steel decking options like steel plate are an excellent choice for environments where heavy loads and consistent lift equipment use are a factor. It’s not only a great option for durability — it’s also a great choice when flammability is a concern.
Most decking options will work well as-is. If, however, you need extra protection, a coating is a great way to increase durability and longevity. Coatings include:
- Antimicrobial and germ-free
Benefits of Warehouse Mezzanines
When choosing your used warehouse mezzanine, you may be curious as to the benefits of adding this kind of structure to your facility. Among many great benefits, mezzanines can:
- Save on storage space
- Maximize vertical clearance
- Prevent the need for a full warehouse expansion
Save on Storage Space
One of the main benefits of adding a used mezzanine to your facility is the extra storage space. Since outgrowing a facility is a common problem in distribution centers and manufacturing plants, adding a mezzanine is a simple way to add extra storage without too much hassle.
With a mezzanine, you can essentially add extra floor space by building up and not out. With certain styles like rack- or shelving-supported mezzanines, that means adding storage space to an otherwise occupied area.
Get More Out of Your Vertical Clearance
By building up, you can get more use out of your vertical clearance. While this area is useful for large racking or shelving systems, adding a mezzanine means much more than storage. You can use this space for all kinds of workplace activities:
- A dedicated storage space
- A dedicated maintenance space
- Space for racking
- Space for observation
- A platform for in-warehouse office space
Expand, Don’t Relocate
Often, adding a mezzanine to a facility is a great way to reduce the need for an expansion or relocation. Because these two activities tend to be expensive, mezzanines create a lower-cost option that still adds necessary space to a facility.
Common Uses for Mezzanines
Storage is undoubtedly the main feature of adding a mezzanine to your facility. Even so, you’ll find a lot more flexibility and versatility from these workplace platforms.
- Work platform
- Conveyor support platform
- Adding extra racking or shelving
- Access for hard-to-reach equipment